Complete Juice Production Line Manufacturer for Bottled Juice Processing
A juice production line is a complete set of automated processing equipment used for the industrial production of fruit juice beverages, covering processes such as raw material washing, crushing and juicing, filtering, blending, pasteurization, filling, and packaging. This production line features a high degree of automation, stable operation, and high efficiency, and can be customized according to different fruit types and production capacity requirements. It is widely used in the production of fruit juice beverages such as orange juice, apple juice, mango juice, and grape juice.
- Capacity: 15000-16000 BPH
- Suitable Bottle Volume: 200ml-2000ml
- Working Voltage: 380V/50Hz (Can be customized)
- Filling Precision: ≤ ±5mm (liquid level)
Price: $12800
Introduction
The juice production line (also known as the fruit juice processing line or juice filling line) is an automated processing system that integrates multiple stages, including fruit and vegetable processing, water purification, blending, pasteurization, and filling, enabling standardized mass production from raw fruit to finished juice. Utilizing advanced processing technologies, this production line ensures stable, continuous production with a typical capacity ranging from 2,000 to 30,000 bottles per hour, meeting the needs of beverage companies of various sizes. Widely used in the production of fruit juice beverages such as orange juice, apple juice, mango juice, and grape juice, it provides food processing plants and beverage manufacturers with efficient, hygienic, and comprehensive juice production solutions.
Structure juice production line
- Raw Material Handling System: Responsible for washing, sorting, peeling, pitting, and crushing fruit to provide high-quality raw materials for subsequent juice processing.
- Juice Extraction System: Extracts juice from fruit using juicing, pulping, and pulp separation equipment.
- Filtration System: Removes impurities and excess particles from the juice to improve clarity and ensure consistent product quality.
- Blending System: Adds sugar, acids, and other ingredients according to formula requirements to adjust the juice’s taste and nutritional balance.
- Homogenization System: Uses high-pressure homogenization technology to improve juice uniformity, prevent separation, and enhance the drinking experience.
- Sterilization System: Employs pasteurization or UHT sterilization processes to effectively reduce microbial content and extend the product’s shelf life.
- Filling System: Enables automatic, metered filling and capping of juice, suitable for PET bottles, glass bottles, and other packaging containers.
- Packaging & Conveying System: Handles labeling, inkjet coding, case packing, and finished product conveyance, enabling automated packaging on the production line.
- Automatic Control System: Monitors the production process via PLC and intelligent control systems to improve operational efficiency and stability.
Integrated Juice Production Line Types
Juice production lines can be categorized into various types, including fruit juice production lines, bottled juice production lines, and processing lines designed for specific fruits. They meet the industrial production needs for a wide range of beverage products, such as apple juice, orange juice, mango juice, and pomegranate juice, and provide customized solutions for juice processing companies of all sizes.
Fruit Juice Filling Production Line
Apple juice, orange juice, mango juice, and grape juice are the most widely used types in the juice production line.
Bottled Juice Production Line
Designed specifically for the production of juice packaged in PET bottles, glass bottles, and other container types.
Orange Juice Production Line
Orange juice processing equipment, including the washing, juicing, filtering, concentration, and bottling processes.
Apple Juice Production Line
Used in apple juice processing and production, including crushing, juicing, clarification, and pasteurization.
Mango Juice Production Line
Suitable for processing mango and berry fruits, addressing issues related to pulp extraction and homogenization.
pomegranate juice production line
Pomegranate juice production line: Designed specifically for the industrial processing of pomegranates.
Working Principle Juice Production Line
The Juice Production Line processes fresh fruit into juice products. The entire process covers stages such as raw material handling, juice extraction, quality control, and finished product packaging. Below is the working principle for the juice production line:
- Washing & Preparation
Impurities are removed through processes such as washing, sorting, peeling, and pitting, and the fruit is pretreated to improve raw material utilization. - Crushing & Juice Extraction
A crusher is used to break down the fruit tissue and extract natural juice, thereby increasing the juice yield. - Filtration & Clarification
A filtration system removes fruit pulp and suspended solids to make the juice purer. - Blending & Homogenization
Parameters such as sugar content and acidity are adjusted according to product formulas, and homogenization is used to improve juice stability and taste. - Sterilization
Pasteurization or UHT (Ultra-High Temperature) sterilization technology is used to effectively control microorganisms and extend the juice’s shelf life. - Filling & Packaging
The processed juice is automatically filled into PET bottles, glass bottles, or other packaging containers, followed by capping, labeling, and packaging. - Automatic Control System
A PLC control system monitors production parameters, coordinates equipment operations, and enables automated production, thereby improving production efficiency and stability.
Specification
The main technical specifications of the juice production line include production capacity, operating voltage, filling method, and automation configuration. Below is the specification for the juice production line:
| Model | XGF40-40-10 |
| Capacity | 15000 to 16000 BPH (bottles per hour) subject to 500ml bottle |
| Suitable Bottle Volume | 200ml to 2000ml |
| Working Voltage | 380V/50Hz (Can be customized) |
| Filling Precision | ≤ ±5mm (liquid level) |
| Filling Method | normal pressure and temperature |
| PET Bottle Specification | bottle diameter:φ50-φ100mm, Height 150-320mm |
| Suitable Cap Type | plastic screw cap |
| Water Pressure for rinsing the bottle | 0.3Mpa |
| Water Consumption For Washing a Bottle | 500L |
| Gas Source Pressure | 0.7Mpa |
| Gas Consumption | 1m³/min |
Details
We offer comprehensive juice production line solutions that incorporate high-quality equipment components and proven processing technologies. Each component is optimized for stable operation, easy maintenance, and continuous production, helping beverage companies build reliable juice production systems.
Functions Juice Production Line
Automated Production
Utilizes PLC-based intelligent control to automate the production process.
High-Efficiency Processing
Optimizes processing procedures to increase juice yield and production efficiency.
Hygiene and Safety
Constructed from food-grade stainless steel to meet food production standards.
Precise Control
Real-time monitoring of production parameters such as temperature and flow rate.
Energy Efficiency
Optimized energy consumption reduces production operating costs.
Flexible Customization
Designed according to fruit type, production capacity, and packaging requirements.
Application Juice Production Line
- Fruit Juice Manufacturing
Suitable for the production of fruit juices such as apple juice, orange juice, mango juice, and grape juice. - Beverage Production
Used for the processing of fruit juice beverages, blended juices, and functional beverages. - NFC Juice Processing
Suitable for the processing and filling of not-from-concentrate (NFC) juices. - Concentrated Juice Production
Meets the needs for the extraction, blending, and packaging of concentrated juices. - Fruit Pulp Beverage Processing
Suitable for the production of beverages containing fruit pulp and high-viscosity fruit pulp products. - Bottled Juice Production
Used for the automated production of bottled juices in PET bottles, glass bottles, and other containers.
Fruit Juice Manufacturing
Beverage Production
NFC Juice Processing
NFC Juice Processing
Concentrated Juice Production
Fruit Pulp Beverage Processing
Custom Juice Production Line
We can provide one-stop, customized solutions for juice production lines based on our clients’ fruit types, production processes, capacity requirements, packaging formats, and factory layouts.
- Customizable Production Capacity
Supports various production capacity configurations ranging from 500 to 30,000 bottles per hour. - Customizable Fruit Types
Suitable for processing a wide variety of fruits, including apples, oranges, mangoes, pomegranates, grapes, and pineapples. - Customizable Processing Methods
It can be configured for various processing steps, such as juicing, filtering, homogenization, concentration, and pasteurization. - Customizable Packaging Formats
Supports packaging solutions such as PET bottles, glass bottles, cans, and Tetra Pak cartons. - Customizable Automation
Offers semi-automatic, fully automatic, and intelligent PLC control system configurations.
Juice Production Line Manufacturer and Supplier
Snowy Owl Water is a professional juice production line manufacturer and supplier, providing complete automated solutions for fruit juice processing and bottling. We offer a wide range of juice production lines, including juice filling lines, fruit juice filling production lines, bottled juice production lines, and customized juice processing systems. Our solutions integrate key equipment such as fruit washing machines, juice extractors, filtration systems, blending tanks, sterilizers, juice filling machines, labeling machines, and packaging units. Designed for stable operation, high filling accuracy, and efficient production, our equipment delivers consistent product quality while meeting international food hygiene standards.
Whether you are establishing a new juice processing plant or upgrading an existing production facility, we provide customized juice production line solutions based on your production capacity, fruit type, packaging format, factory layout, and processing requirements. From process design and equipment configuration to installation guidance, commissioning, and technical support, our experienced team delivers complete turnkey solutions to help you build an efficient and cost-effective juice filling line. Contact us today to discuss your project and receive a customized fruit juice filling production line proposal and quotation.
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